CNC machining
- Milling X · Y · Z
- 1 016 × 660 × 635 mm
- Turning Ø × length
- 840 × 3 500 mm
- Horizontal machining X · Y · Z
- 3 500 × 2 000 × 1 250 mm
Custom engineering manufacturing
From drawing
From drawing
to finished assembly.
We machine, weld, form and prepare material for one-off and small-batch production. We supply individual parts, weldments, steel structures and mechanical assemblies for Czech and European industry.
35+
years in business
10,000 m²
production area
80%
exported to the EU
40
skilled employees
CNC machining/Welding/Structures and weldments/Metal forming/Metal cutting/Mechanical assemblies/
01 — What we do
Manufacturing capabilities
We carry out individual operations separately or in sequence, to customer documentation.
CNC machining
Milling, turning and boring of individual parts and weldments. One-off and small-batch production on CNC and conventional machines.
Machining detailsWelding
We use MAG, TIG and MMA welding processes and manufacture welded assemblies according to the customer's drawings.
Welding detailsStructures and weldments
Custom manufacture of steel, stainless steel and aluminium structures, weldments and assemblies, including subsequent machining, assembly and inspection.
Structure detailsMetal forming
Bending and rolling of sheets, profiles and tubes according to customer drawings.
Forming detailsMetal cutting
Shearing of sheet metal, cutting of profiles and preparation of metal stock for subsequent production.
Cutting details3D measurement and inspection
Large-scale 3D measurement of parts, weldments, structures and assemblies using the KEYENCE WM-6225 system. Used for in-process and final inspection.
Measurement detailsSpecial-purpose machine or assembly?
We manufacture special-purpose equipment or non-standard mechanical assemblies based on your drawings or 3D model.
02 — Technology
Technology & Capabilities
An overview of our main production capacities and maximum parameters for a quick technical assessment of your order. Detailed information on individual technologies and machines can be found on the respective service pages.
Metal cutting
- Max. cutting length
- 3 150 mm
- Max. cutting thickness
- 16 mm
- Band saw cutting capacity
- 350 × 400 mm
Metal forming
- Max. press force
- 320 tSYNCHROMASTER
- Max. working length
- 4 000 mmCTO 250-A
- Maxima on different machines
- Two press brakes — maxima cannot be combined
Welding
- Welding processes
- 135 MAG · 141 TIG · 111 MMA
- Welding qualification
- ISO 3834-2EN 1090-2 EXC3EN 15085-2 CL2
Structures and weldments
- Handling
- 6.3 toverhead cranes
- Materials
- Structural steel · stainless steel · aluminium
- Scope of supply
- Weldment · machined weldment · assembly
- Type of production
- One-off and small-batch
3D measurement and inspection
- Measuring range
- Ø 50 mKEYENCE WM-6225
- Contact probe
- 0.02 mmmanufacturer-declared accuracy
- Laser scanning probe
- 0.05 mmmanufacturer-declared accuracy
- Measurement report
- On request, to required dimensions and tolerances
The values shown represent the maximum capacities of individual machines. Individual maximum parameters may not be achievable simultaneously on a single machine. For a specific part, we will confirm the suitable technology based on your drawings.
Production facilities
10,000 m²
production area
4
production halls
6.3 t
overhead cranes
40
skilled employees
Planned · autumn 2026
Flatbed laser and tube and profile laser
In autumn 2026, we plan to expand our production with a flatbed laser for sheet metal cutting and a tube and profile laser. The equipment is not yet in operation.
Flatbed laser
6 kW · up to 25 mm
Tube and profile laser
3 kW · Ø 300 mm
Availability of the planned technologies will be confirmed after installation, acceptance and commissioning.
03 — References
References and
References and
production examples
Examples of weldments, structures, mechanical assemblies and machined parts from our custom production.
Reference 01
Part of an unwinding device
Welded structure with rotating mechanical components and machined parts, assembled into a functional unit.
- Material
- Per customer documentation
- Technology
- Welding · Machining · Assembly
- Production
- Repeat production in small batches
Reference 02
Unwinding device
Load-bearing welded frame with precision-machined mounting bores for the winding drums, manufactured to customer drawings.
- Material
- Structural steel
- Technology
- Cutting · Welding · Machining · Zinc coating
- Production
- Repeat production in small batches
Reference 03
Stainless steel air ducts
Shaped stainless steel air ducts manufactured according to customer drawings.
- Material
- Stainless steel
- Technology
- Cutting · Forming · TIG welding
- Production
- Custom-made
Reference 04
Rotary device
Welded rotary device with machined flanges and shaft.
- Material
- Structural steel
- Technology
- Cutting · Machining · Welding · Zinc coating · Painting
- Production
- Repeat production in small batches
Reference 05
Stainless steel catch tank with grate
Part of a workstation for waterjet cutting of materials.
- Material
- Stainless steel
- Technology
- Cutting · Forming · Welding · Assembly
- Production
- Repeat production in small batches
Reference 06
Stainless steel screw conveyor
Screw conveyor made of stainless steel — a custom welded assembly and unit.
- Material
- Stainless steel
- Technology
- Cutting · Forming · Welding · Painting · Assembly
- Production
- Custom
Reference 07
Bearing housing
Aluminium bearing housing manufactured according to customer drawings.
- Material
- Aluminium
- Technology
- CNC machining
- Production
- One-off / small-batch
Reference 08
Bushings
Bushing manufactured according to customer drawings.
- Material
- ČSN 15 142 / 42CrMoS4
- Technology
- CNC turning · milling
- Production
- One-off / small-batch
Reference 09
Clamping blocks for indexable inserts
Blocks for clamping indexable inserts, manufactured according to customer drawings.
- Material
- ČSN 15 260 / 51CrV4
- Technology
- CNC milling
- Production
- One-off / small-batch
Reference 10
Machined fork
Precision-milled aluminium component manufactured according to customer drawings.
- Material
- Aluminium
- Technology
- CNC milling
- Production
- One-off / small-batch
Reference 11
Machined manifold
Precision-milled aluminium component manufactured according to customer drawings.
- Material
- Aluminium
- Technology
- CNC milling
- Production
- One-off / small-batch
Reference 12
Machined support beam
Precision-milled aluminium component manufactured according to customer drawings.
- Material
- Aluminium
- Technology
- CNC milling
- Production
- One-off / small-batch
We are happy to provide further references and details of individual projects on request.
04 — Quality & inspection
Quality & inspection
How we verify and document the quality of finished weldments, structures and machined parts.
EN 1090-2 EXC3
Manufacture of steel structures to EN 1090-2 in execution class EXC3. For projects that specify EXC3, the certificate demonstrates our qualification within the welding processes and materials listed on it.
ISO 3834-2
Welding is carried out under the responsibility of appointed welding coordinators and audited annually by the certification body. Compliance with the welding quality requirements is therefore verified by an independent third party.
EN 15085-2 CL2
Certified welding process for railway vehicles and vehicle parts to EN 15085-2, certification level CL2. For customers in the railway vehicle sector, it is backed by a certificate with annual surveillance audits.
KEYENCE WM-6225
Measuring large weldments, structures and assemblies directly in production.
05 — Why Šmahel
When one manufacturing operation is not enough
For more than 35 years, we have combined our manufacturing experience with our own production facilities. We deliver the greatest value on orders where material preparation, welding, machining, assembly and final inspection need to follow one another.
-
01
Manufacturing since 1990
We have worked in custom manufacturing for more than 35 years. We apply this experience when assessing manufacturability, selecting the production process and handling non-standard orders.
-
02
Weldment and precision machining
We manufacture the weldment and then machine its functional, mounting and seating surfaces without passing the order between several suppliers.
-
03
Large and non-standard assemblies
Our own production halls and overhead cranes with a lifting capacity of up to 6.3 tonnes allow us to manufacture and handle large weldments, structures and assemblies.
-
04
From a single part to a complete assembly
Depending on the scope of the order, we deliver individual parts, machined weldments, assemblies and complete mechanical assemblies.
-
05
Inspection within our production facilities
We carry out dimensional and final inspection in our own facilities, including large-scale 3D measurement of large parts, weldments and assemblies.
06 — How we work
From enquiry to completed order in four steps
01
Enquiry and consultation
Send us a drawing, STEP model or description. We assess manufacturability, scope of supply and delivery date.
02
Production preparation
We prepare the production process, material and the required manufacturing documentation.
03
Production
We carry out the required manufacturing operations according to the agreed process and inspect the result throughout production.
04
Inspection and dispatch
We inspect the completed order, prepare it for handover and arrange packaging and dispatch as agreed.
Careers
Work with a visible result
We are looking for experienced people for production and manufacturing planning. We are currently hiring a production supervisor and new colleagues for our manufacturing team – welders, metal fabricators or machinists.
Careers at Šmahel
07 — Contact
Send us a drawing
Send us a drawing
or STEP model
We assess manufacturability, propose a suitable procedure and prepare a quote.
Phone
+420 466 415 443
E-mail
info@smahel.cz
Plant & registered office
Školní náměstí 3
533 51 Pardubice – Rosice nad Labem
533 51 Pardubice – Rosice nad Labem
Company details
Šmahel – strojírenská výroba s.r.o.
- Company ID
- 288 54 446
- VAT ID
- CZ 288 54 446
- File reference
- C 31190, Regional Court in Hradec Králové
Contacts
Technical and sales department
Ing. Aleš Němec
production director
- Mobile
- +420 724 966 156
- nemec@smahel.cz
Supply and purchasing department
Halina Netolická
purchasing officer
- Mobile
- +420 602 739 813
- netolicka@smahel.cz
Finance department
Eva Křivková
finance and payroll accountant
- Mobile
- +420 602 318 066
- krivkova@smahel.cz