CZ
EN
DE
SYNCHROMASTER
Hydraulic CNC press brake for precise bending of sheet metal parts according to drawing documentation.
- Type
- CNC press brake
- Application
- Bending sheet metal parts
- Working length
- 3 600 mm
- Press force
- 320 t
Metal forming
We bend and roll sheet metal, profiles and tubes to the customer's drawing documentation. Our main operations are bending on hydraulic press brakes and rolling on plate rolls. Metal forming is carried out at our own production facility in Pardubice–Rosice, Czech Republic, for domestic and international customers.
For each specific part we assess the blank dimensions, the material and the required angle or diameter.
Production scope
What we form
By bending on the press brake we make covers, brackets and bent frames. By rolling we make shells and cones. We also bend and roll profiles and tubes. We form individual parts and structural blanks for downstream production — always according to the supplied drawing documentation or STEP model, from a single piece to a small batch.
Forming technologies
Bending on the press brake
We bend sheet metal parts and profiles on hydraulic press brakes, one of which is CNC-controlled. For each part we assess the blank dimensions, the material and the required angle.
Rolling
We roll sheet metal on plate rolls and a hydraulic plate rolling machine. The specific rolling option depends on the material, the blank width and the required diameter.
Materials
We routinely bend and roll structural steel, stainless steel and aluminium. We verify the suitability of a specific blank against the drawing documentation.
Bending machines
Press brakes
The highest press force of 320 t is on the SYNCHROMASTER, the longest working length of 4 000 mm on the CTO 250-A — these are two different machines. The parameters listed represent the basic capabilities of our equipment.
CTO 250-A
Hydraulic press brake for bending longer sheet metal parts and structural blanks.
- Type
- Hydraulic press brake
- Application
- Bending sheet metal parts
- Working length
- 4 000 mm
- Press force
- 250 t
Additional machines and equipment
Additional equipment for rolling sheet metal, tubes and profiles.
Plate bending rolls 2m 4029 KC — plate rolling
Working length 2 000 mm · max. sheet thickness up to 8 mmDepending on the material, blank width and required diameter.
BPH 80 hydraulic section bending machine — bending of tubes and profiles
Assessment based on dimensions and material
Integrated production
Integrated production
Forming follows on from cutting, which prepares the blanks, and precedes welding and the assembly of structures and weldments. Material preparation, cutting, forming, welding and assembly are integrated within our own production facility.
Integrated production
- ·Material preparation and cutting
- ·Forming — bending and rolling
- ·Welding and assembly
- ·One-off and small-batch production to documentation
Quality and inspection
Inspection and quality
We check dimensions and angles with standard workshop gauges, an angle gauge or inspection templates. For suitable orders, large-scale 3D measurement with the KEYENCE WM-6000 can also be used; a measurement report is prepared on request.
Inspection in production
- ·Workshop gauges and angle gauge
- ·Inspection templates
- ·3D measurement KEYENCE WM-6000 (for suitable orders)
- ·Measurement report on request
Why Šmahel
Why form with us
In-house press brakes and rolling equipment.
Bending and rolling of sheet metal, profiles and tubes to drawing documentation.
Integration with cutting, welding and the production of structures and weldments.
One-off and small-batch production to drawing documentation.
Need to bend or roll a sheet metal part?
Send a drawing or a STEP model — we will assess the blank dimensions and the material and propose a suitable machine and production process. To speed up quoting, state the material, quantity and required deadline.